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ABB  PPC907BE 3BHEO24577R0101  控制卡模塊

  運(yùn)動(dòng)控制卡通常是采用專業(yè)的運(yùn)動(dòng)控制芯片或高速DSP來(lái)滿足一系列運(yùn)動(dòng)控制需求的控制單元，其可通過(guò)PCI、PC等總線接口安裝到PC和工業(yè)PC上，可與步進(jìn)和伺服驅(qū)動(dòng)器連接，驅(qū)動(dòng)步進(jìn)和伺服電機(jī)完成各種運(yùn)動(dòng)(單軸運(yùn)動(dòng)、多軸聯(lián)動(dòng)、多軸插補(bǔ)等)，接收各種輸入信號(hào)(限位原點(diǎn)信號(hào)，sensor)，可輸出控制繼電器、電磁閥、氣缸等元件。用戶可使用VC、VB等開(kāi)發(fā)工具，調(diào)用運(yùn)動(dòng)控制卡函數(shù)庫(kù)，快速開(kāi)發(fā)出軟件。

以一個(gè)通用的XYZ三軸通用控制平臺(tái)開(kāi)發(fā)為例，此平臺(tái)加上膠槍、刀具等模塊后可用于點(diǎn)膠、切割等用途，運(yùn)動(dòng)控制卡采用深圳眾為興數(shù)控開(kāi)發(fā)的ADTA，ADTA運(yùn)動(dòng)控制卡是一款經(jīng)濟(jì)實(shí)用型運(yùn)動(dòng)控制卡，軸伺服/步進(jìn)電機(jī)控制，最大脈沖輸出頻率為MHz，每軸均有位置反饋輸入;可實(shí)現(xiàn)-軸直線插補(bǔ)，可實(shí)現(xiàn)XYZ三軸插補(bǔ)，進(jìn)行整體配合動(dòng)作;帶有路隔離數(shù)字輸入，路隔離數(shù)字輸出，可控制膠槍、刀具等模塊;具有外部信號(hào)驅(qū)動(dòng)、硬件緩存等功能，能滿足絕大部分的軸以下工作平臺(tái)的運(yùn)動(dòng)控制需求。

ADTA能驅(qū)動(dòng)絕大多數(shù)的伺服驅(qū)動(dòng)器。ADTA運(yùn)動(dòng)控制卡采用脈沖的方式驅(qū)動(dòng)伺服，脈沖數(shù)量決定伺服電機(jī)的轉(zhuǎn)動(dòng)圖數(shù)，脈沖頻率決定伺服電機(jī)的轉(zhuǎn)動(dòng)速度，同時(shí)ADTA卡能夠?qū)⑺欧姍C(jī)的位置實(shí)時(shí)反饋給控制系統(tǒng)軟件。可將伺服報(bào)警、伺服到位等信號(hào)接入ADTA卡，實(shí)時(shí)反饋伺服狀態(tài)。用輸出可實(shí)現(xiàn)伺服的伺服使能和伺服報(bào)警清除等功能。我們XYZ軸采用絲杠傳動(dòng)方式的話，XY假如選用mm間距的絲杠，將伺服的每轉(zhuǎn)脈沖設(shè)置為ADTA控制卡控制精度為個(gè)脈中，機(jī)械的精度將可以達(dá)到mm/=.mm;ADTA控制卡的速度可達(dá)脈沖/秒，伺服電機(jī)的轉(zhuǎn)速可以高達(dá)轉(zhuǎn)/分鐘，XY軸的速度可達(dá)mm/s。為了使機(jī)械運(yùn)行更平穩(wěn)，運(yùn)用ADTA的硬件加減速功能，能在很短時(shí)間內(nèi)從低速加速到高速，同時(shí)也在運(yùn)動(dòng)中改變速度，實(shí)現(xiàn)速度靈活控制，設(shè)置也很簡(jiǎn)單，只需用運(yùn)動(dòng)控制函數(shù)庫(kù)中的set startvi設(shè)置低速,set speed設(shè)置高速,set a設(shè)置加速度即可將整個(gè)運(yùn)動(dòng)過(guò)程中速度交給運(yùn)動(dòng)控制卡處理來(lái)實(shí)現(xiàn)一個(gè)梯形加減速。為了消除軟件發(fā)送指令之間的間隙而造成的伺服電機(jī)速度突變，ADTA運(yùn)動(dòng)控制卡提供了硬件緩存功能，用戶可以將大容量的運(yùn)動(dòng)指令提前放入到運(yùn)動(dòng)控制卡中，ADTA運(yùn)動(dòng)控制卡自動(dòng)將一條一條指令順序執(zhí)行，實(shí)現(xiàn)伺服電機(jī)運(yùn)行間隙完美的銜接，使整臺(tái)機(jī)器運(yùn)行平穩(wěn)無(wú)抖動(dòng)。

運(yùn)動(dòng)控制卡因其性價(jià)比好、功能強(qiáng)大、開(kāi)發(fā)便利等優(yōu)勢(shì)已經(jīng)廣泛運(yùn)用切割機(jī)、點(diǎn)膠機(jī)、激光打標(biāo)機(jī)電路板鉆/銑機(jī)、超聲波焊機(jī)、絲印機(jī)、AOI檢測(cè)機(jī)、飛針測(cè)試機(jī)、激光焊接機(jī)、雕刻機(jī)、噴繪機(jī)、快速成型機(jī)等測(cè)量與自動(dòng)化設(shè)備領(lǐng)域。

Motion control card is often a professional motion control chip or high-speed DSP to meet a series of motion control needs of the control unit, which can be installed on the PC and industrial PC through PCI, PC and other bus interfaces, can be connected with the stepper and servo drive, drive the stepper and servo motor to complete a variety of movements (single-axis movement, multi-axis linkage, multi-axis interpolation, etc.). Receive a variety of input signals (limit origin signal, sensor), can output control relays, solenoid valves, cylinders and other components. Users can use VC, VB and other development tools, call the motion control card function library, quickly develop the software.

Take the development of a general XYZ three-axis general control platform as an example, this platform can be used for dispensing, cutting and other purposes after the glue gun, tool and other modules, the motion control card adopts the ADTA developed by Shenzhen Zhongweixing Digital Control, ADTA motion control card is an economical and practical motion control card, shaft servo/stepper motor control, the maximum pulse output frequency is MHz. Each axis has position feedback input; Can realize linear interpolation of -axis, can realize XYZ three-axis interpolation, and carry out the overall coordination action; With road isolation digital input, road isolation digital output, can control the glue gun, tool and other modules; It has the functions of external signal drive, hardware cache, etc., which can meet the motion control needs of most of the sub-axis working platforms.

ADTA can drive most servo drives. The ADTA motion control card uses pulse to drive the servo, the number of pulses determines the rotation figure of the servo motor, the pulse frequency determines the rotation speed of the servo motor, and the ADTA card can feed the position of the servo motor to the control system software in real time. The servo alarm, servo in place and other signals can be connected to the ADTA card to feed back the servo status in real time. With the output, the functions of servo enable and alarm clear can be realized. If the XYZ axis adopts the screw drive mode, XY if the screw with mm spacing is selected, the servo pulse per revolution is set to the control accuracy of the ADTA control card in the pulse, the mechanical accuracy can reach mm/=.mm; The speed of the ADTA control card can reach pulse/second, the speed of the servo motor can reach RPM, and the speed of the XY axis can reach mm/s. In order to make the machine run more smoothly, the use of ADTA hardware acceleration and deceleration function, can accelerate from low speed to high speed in a short time, but also change the speed during the movement, to achieve flexible speed control, the setting is also very simple, Just set startvi in the motion control function library to set the low speed,set speed to set the high speed,set a to set the acceleration can be the speed of the entire movement process to the motion control card processing to achieve a ladder acceleration and deceleration. In order to eliminate the speed mutation of the servo motor caused by the gap between the software sent instructions, the ADTA motion control card provides a hardware caching function. Users can put large-capacity motion instructions into the motion control card in advance. The ADTA motion control card automatically executes one instruction after another in order to realize the perfect connection of the servo motor running clearance. Make the whole machine run smoothly without jitter.

The advantages of good cost performance, powerful function and convenient development have been widely used in the field of measurement and automation equipment such as cutting machine, dispensing machine, laser marking machine circuit board drilling/milling machine, ultrasonic welding machine, screen printing machine, AOI testing machine, flying needle testing machine, laser welding machine, engraving machine, inkjet printing machine, rapid forming machine.

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